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TCPRO™ Production & Barcode

Barcoded system to Control, Track & Report on Factory Job Flow.
Employee / Factory Targeting & Efficiencies.
Instant presentation of onscreen Works Detail.
KPI Reporting.

Meeting the demand of today's factories to improve profitability and productivity while reducing manufacturing costs, TotalControlPro™ Production & Barcode system gives you instant control of all aspects of your factory floor.

TCPRO Production Barcode for manufacturing industry

With the aid of barcode tracking, you will; track your work flow from production to delivery, improve efficiencies, reduce production non-conformance errors, monitor and incentivise employee productivity and support a culture of productivity within your manufacturing company. TotalControlPro™ Production will also offer you a means to eliminate paper Works Details by displaying manufacturing instructions on screen with the scan of a barcode.

Factory Job & Employee Tracking

How would you like to track a job through each stage of production? Have knowledge of the exact stage within the production area of a frame or sash and, with the addition of an employee badge, identify the factory operator who is working on that particular item.

At the click of a button, you can inform your customer as to the exact status of their order - be at any production stage, stored at a bay location or has even been loaded onto a lorry and en route for delivery.

Factory Productivity & Employee Targeting barcode

Factory Targeting & Employee Productivity

TotalControlPro™ Production offers an automated solution to comprehensive factory accountability and productivity reporting.

Be this for productivity based employee targeting and incentive schemes or to track back each and every factory operation back to an employee for ISO or BSI accreditation or trouble shooting purposes.

The TotalControlPro™ Production barcoding ensures that every operation undertaken on your factory floor is tagged with an employee. Data is recorded for historical inspection and can be reviewed weeks and months after a job has been made. Employee activity is presented in real time plus you have an ability to historically look back at prior days for trend reporting and Key Performance Indictor comparisons.

Increase Factory & Employee Productivity & Reduce Non Conformance

Increase Profitability & Decrease Non Conformance

For the fabricator wanting to increase profitability and reduce costly non conformance issues, the TCPRO systems provide real time reporting and Key Performance Indicators on work productivity, non conformance & remakes.

I instant data on production areas (for example, welding, beading, assembly, Quality Control and Dispatch) all directly to the production managers desktop.

Factories utilising the TCPRO Production & Barcoding systems can enjoy financial benefits that include;

Employee accountability and incentives,
Complete job loading at dispatch,
Non-Conformance management and tracking,
Factory Targeting,
Financial & Productivity Reporting.

TCPRO™ Production & Barcode Modules

	Windows Processing Data Link Includes Data Integration / transfer facility between your Windows Processing system, for management of Works Details & Job data
	Employee Monitor & Employee Activity Indicator Real time monitoring and reporting on the activity of all factory operators. Traffic light style indicators on employee activity.
	Station Monitor & Station Activity Indicator Real time monitoring of work station productivity. Comparison between shifts and/or production days plus an instant traffic light system on factory workstation activity.
	Real Time & Instant Job Update Instantly present factory operators with job notes / amendments on the barcode factory workstation screens appropriate to the job in hand.
	Job Tracking Track a job through each stage of production, detailing the exact stage within the production area of a frame or sash and identify the factory operator who is working on that particular item.
	Factory & Employee Targeting System Setting, monitoring and tracking of factory productivity - from baseline productivity up to factory profit / bonus targets.
	Factory Error & Remake Handling Manages, tracks and reports on manufacturing errors and remakes - what, why when and want corrective action has been taken.
	TCPRO Barcode & Productions Reporting Select from a range of required reports for key performance indicators and trend analysis, including : Factory Productivity Reports Employee Productivity Reports Workstation Productivity Reports Factory Target Reporting & Analysis Remake & Error Reporting Downtime vs. Production Time reporting

TCPRO™ Production & Barcode Options

	Single Scan / Double Scan Works Details Barcode Stations Presentation of works details via barcode scanning, with additional configuration of single scan or double scan options to maximise factory throughput and workability.
	Job On Pause Designed to generate accurate job timing information, factory operators can scan to put job on pause and resume.
	End Of Lines Screens Screen to present in real time work in progress - a complete list of all jobs presented by required by date can be displayed on the factory floor, or directly to the production managers desktop in real time. Instant information on what is, for example, welded, beaded, assembled and ready for despatch.
	Advanced Despatch Terminal With Override Features Management of dispatch and the loading process. Designed to ensure complete loading of frames, glazing units, cills and accessories against each job. Requires the Cill Barcode Station and Accessory Scanning & Tracking station modules below.
	Cill Barcode Station Present the Cill cutting details on workstation screen and provide operator with ability to barcode the number of cill packs against each job.
	Accessory Scanning & Tracking In and out barcode scanning and tracking for accessory items against each job, e.g. Panels, Glazing Units and Handles. Accessories are logged against each job and then displayed on the advanced despatch terminal to ensure the complete order is loaded.
	Production Target & Factory Time View Presentation of factory / workstation targets and workstation factory clock.
	Bay Loading Scan completed frames to bay locations for tracking and fast.
	Automated Production Control System A smart manufacturing module that automatically presents the factory workstation operator with the next ‘Job to Do’ - based upon real time production planning, job priority and operation priority.